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Swagelok welding systems

For projects requiring a consistent and efficient approach to welding, the Swagelok orbital welding system offers precision and control combined with easy-to-use touchscreen operation. It provides cost-effective, reliable orbital gas tungsten arc welds (GTAW) for both tubing and pipe.

Welding Literature Cover

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Designed for precise, repeatable orbital welds

How does our system consistently deliver precise, repeatable GTAW for tubing and pipe? We have continuously improved it over 40 years based on customer feedback. Today the M200 system offers a user-friendly touch screen, real-time monitoring, automatic documentation and other features.

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Auto create function
Auto Create Function
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Auto create function

The Auto Create function simplifies program creation for welding procedures. Users only need to input the procedure and programmer names; the rest is selected from a drop-down menu that considers the material, purge gas, and joint type. This function makes it easy to benefit from Swagelok's extensive knowledge in orbital welding, which is integrated into the equipment.

Fixture block & collet installation
Fixture Block and Collet Installation
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Fixture block & collet installation

The Swagelok welding system offers versatile weld heads for materials ranging from 1/16 inch to 4 inches. By using collets and fixture blocks, changing the setup for different tubing sizes, such as from 1/2 inch to 2 inches, is made quick and simple through a few screws. This robust fixturing ensures adequate support for the joint during orbital welding.

Optimal speed control
Optical Speed Control (High-Performance Weld Head
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Optimal speed control

Swagelok weld heads have optical speed control without the need for a tachometer or calibration. Using weld head extension cables, you can perform welds farther away from the power supply. Weld on tubing with outside diameters between 1/16 and 4 in. and 2 mm to 114 mm. The polarized power connector ensures proper weld head/power supply connection.

Choices

Choose from a variety of welding helmets, configurations and accessories such as electrodes, attachments, carrying cases and more.
Choices

Stock

We receive products daily from our facility in America. You can count on fast deliveries of standard products.
Stock

Rent

One of our most popular rental tools is our orbital welder for joining pipes. Rent it for a few days, a few weeks or a few months.
Rent

Assembly

Our certified technicians can build anything you need, including enclosures, meters, interlocks, labels, brackets and racks.
Assembly

Training

We host training seminars at our office and in private sessions. Contact us for scheduled seminars or team training sessions.
Training

Warranty

Swagelok backs every product part, assembly and service with its industry-leading warranty.
Warranty

Swagelok welding system and components

Scroll below to learn about the Swagelok M200 welding system power supply, weld heads, and related offerings. Want a hand selecting? Please use the "Ask your Questions" button.

Power Supplies
M200 Unit
It provides up to 200 A for reliable orbital gas tungsten arc welding, with a multi-language touchscreen and an integrated mass flow controller for shielding gas. Weighing 50 lb, it is compatible with Swagelok welding helmets and includes an Ethernet connection for downloading welding logs.
Series 10 Weld Head
Welding head 10 series
The Series 10 welding helmet can handle external weld joint diameters from 1/4 to 1 inch and 6 to 25 mm, with optical speed control that eliminates the need for a tachometer. It features polarized current connectors and delivers high output for enhanced performance and applications with thicker walls of tubing or pipe.
Series 5 Weld Head
Welding head 5 series
Designed for external welding joint diameters from 1/8 to 5/8 inches and 3 to 17.3 mm, this welding helmet features optical speed control without the need for a tachometer, polarized connectors for secure connections, and enhanced output for improved performance in applications with thicker walls of tubing.
Welding head series 8HPH
Welding head series 8HPH
Designed for diameters from 1/8 to 1/2 inch, the Series 8HPH workbench mount features user-friendly optical speed control and a long maintenance cycle, making it possible to perform multiple welds per hour. It comes with an adjustable gauge and an optional work support system for improved stability.
Welding head 4 & 8 (miniature)
Welding head 4 & 8 (miniature)
The miniature design of this series allows access to tight welding areas. Enjoy optical speed control-no tachometer or calibration required-and improved productivity through the ability to set one fastener while welding with another fastener.
Collets
Collets
The Series 20 and Series 40 welding helmets and attachments accommodate pipe tensioners with a cantilever design that adapts to variations in pipe diameter. Our standard stainless steel pipe tensioners hold components securely for welding and can be easily interchanged for different outside diameters, from 1/8 to 4 inches.
Weld Head Accessories (Remote Pendant)
Remote control
The remote provides control of all power supply functions via a connected cable and is designed to display only the highlighted data from the main screen due to its smaller size. It connects to the power supply via the 'Remote' marked connector on the front panel.
Welding Purge Panel WPP Series
Weld Purge Panel WPP Series
The Swagelok WPP Series welding purge panel provides precise gas flow and pressure control for clean, repeatable welds, and is customizable with different flow meters and gauge options for different pipe diameters. The design reduces clutter and is easily portable with an aluminum carry handle.

Our local team offers quick quotes, product selection advice, and daily shipping. If we can help in any way, please message us.

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Material Selection Brochure

Download Material Selection Guide

Learn about types of corrosion, materials most commonly affected, and designed combinations you can rely on

Swagelok M200 training

We offer comprehensive training for the Swagelok M200 welding system. Our training courses include:

  • Basics of welding: Learn basic techniques and safety precautions.
  • Using the M200: Detailed instructions on setting up and operating the M200 welding system.
  • Maintenance and troubleshooting: Tips and tricks for maintaining your equipment and solving common problems.
  • Practical exercises: Hands-on sessions to improve your skills under the guidance of certified technicians.
M200 training

Saving with fully built assemblies

We design, fabricate and test fluid system assemblies for customers, here in Waddinxveen

We combine safe, reliable Swagelok components to produce assemblies for analytical instrumentation, grab sampling and other applications. Design support, fabrication, assembly and pressure testing are included. Results are guaranteed, as are individual Swagelok components. We even schedule time to be on-site at installation to answer any questions.
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