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Safe, leak‑tight, and repeatable samples.
Without risks or deviations.

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Grab sampling, or sample collection, is an essential part of your process analysis. The quality of the sample directly determines the quality of your data and, as a result, your process performance. Swagelok provides grab sampling systems that are safe, reliable, and easy to use.

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Why examine your system?

Many companies are placing greater emphasis on safety, reproducibility, and uptime. Yet in practice, we often see that grab sampling:

The result: non-representative samples, variable calibration curves, and inconsistent measurement values due to phase shift, contamination, or pressure/temperature changes during sampling. This leads to incorrect analyzer calibration, unreliable trend monitoring, and an increased risk of process instability or undesirable product deviations.

A properly functioning grab sampling system, with correct sample conditioning, minimal dead spaces, controlled pressure drop and a closed, leak tight circuit, prevents these errors at the source and ensures that the sample accurately reflects the actual process conditions.

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Grab sampling without downtime

A well-designed grab sampling system makes it possible to:

  • Take samples without stopping the process
  • Ensure operator safety, even at higher pressures or with volatile media
  • Maintain consistent flow and pressure
  • Minimize product loss

Swagelok grab sampling systems are robust, intuitive, and low-maintenance, keeping your process running smoothly at all times.

Swagelok speaks the language of technology and compliance.

Safe and reliable sampling requires systems that are technically sound and meet your compliance requirements. That’s why Swagelok grab sampling systems are designed using proven sampling engineering, with carefully selected materials, a fully leak-tight construction, and user-friendly, ergonomic controls. This ensures that every sample remains representative and traceable.

Our engineers understand both your process and the standards you must meet. This combination makes these solutions practical, safe, and suitable for use in any audit-sensitive environment.

Specification
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Expand your knowledge of sample systems with SSM or PASS training
In these sample training sessions, learn about optimal system configuration and error-free sample routing for maximum process reliability.
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Five steps to a secure and reliable system

1. Analysis of your process

We examine pressure, temperature, medium properties, and risk points.

2. Determining the appropriate sampling method

Liquid, gas, low vapor pressure, purge, flush — the right approach for your system.

3. Selection of the appropriate system

Grab Sampling Module (GSM), Grab Sample Cylinder (GSC), or custom solutions.

4. Design, configuration, and documentation

Complete specifications, including materials, valves, restrictions, and operating flow.

5. Installation, training, and quality assurance

We ensure that your team can collect samples safely, accurately, and consistently.

Sampling systeem evaluation

What are the ultimate benefits for you?

✓ Higher sample reliability: consistent and reproducible samples
✓ Greater safety: reduced risk of leaks or operating errors
✓ Lower operating costs: less rework, less downtime
✓ Standardization: a single, uniform way of working for all operators
✓ Improved data quality: immediately visible in the analyzer
✓ Low-maintenance design: less wear and tear, longer service life

Work we and our customers are proud of

Sampling ammonia is a precision task in which safety and reliability are paramount. In this case study, you’ll learn how a leading company partnered with Swagelok Netherlands to develop a solution that makes the sampling process safer, more efficient, and future-proof.

Including:
  • Significantly higher safety
  • More efficient sampling process
  • Fewer opportunities for error
  • Future-proof approach

Discover in the case study how smart engineering directly leads to safer working conditions and better process control.

“Thanks to Swagelok Netherlands, we now have a safe, efficient, and future-proof method for sampling ammonia. A solution that takes our process to the next level.”

Yara Sluiskil

Frequently asked questions from our customers

When does my system need to be replaced?

Replacement is recommended in case of structural leaks, worn connections, changed process requirements, outdated standards, or when audits reveal deficiencies.

What makes Swagelok different?

Customized solutions, high-quality components, local support, and proven reliability.

How quickly can an analysis start?

Within a few days after intake. Duration depends on your current system.

Is grab sampling safe for volatile or toxic substances?

Yes. Swagelok systems feature leak-tight connections, pressure regulation, and safe cylinder transport solutions.

Can we standardize our existing sampling points?

Yes, we’ll assess your current situation and replace or upgrade components as needed.

Do you also provide custom systems?

Yes. Many systems have specific requirements. Our engineers design customized solutions.

How quickly can we collect samples?

That depends on your process parameters, but our systems are designed to operate quickly and safely without downtime.

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Want to know more about our grab sampling systems

Grab Sample Module

Grab Sample Module (GSM)

For: pressurized liquids or gases

The GSM is a closed-loop sampling system that uses metal, pressure-retaining cylinders. This keeps the sample under controlled process pressure and prevents it from escaping.

What does the GSM do?
  • Takes samples of liquids or gases in a pressure-retaining cylinder
  • Keeps the sample securely contained and prevents emissions
  • Uses a closed loop so the medium continues to circulate — without purging time
  • Prevents leakage by using Swagelok tube fittings instead of threaded connections
When should you choose a GSM?
  • For pressurized process conditions
  • When safety, reliability, and representativeness are critical
  • When the risk of breakage and leakage must be minimized
Grab Sample Liquid Systems

Grab Sample Liquid (GSL)

For: atmospheric liquid samples

The GSL is specifically designed for situations where the sample must be collected at atmospheric pressure—ideally in a laboratory bottle.

What does the GSL do?
  • Collects liquid samples in a pressure-free bottle
  • Features a self-sealing septum cap, keeping operators protected
  • Provides immediate visual inspection of the sample
  • Utilizes the new Grab Sample Valve (GSV) for safe and controlled dispensing
When should you choose a GSL?
  • When the sample must not evaporate or fractionate
  • For laboratories requiring rapid visual inspection
  • For liquids that can be safely sampled at atmospheric pressure
Ammonia Sampler

Ammonia Sampler

For: sampling of anhydrous ammonia (NH₃)

The Ammonia Sampler is a specially developed system that operates on a fully closed circuit, designed to eliminate the risks associated with traditional ammonia sampling.

What does this sampler do?
  • Takes ammonia samples without exposing the operator
  • Prevents harmful vapor formation and minimizes environmental impact
  • Delivers consistent and accurate results, regardless of operator skill
  • Reduces total sampling time from 8 hours to approximately 2 hours
When should you choose the Ammonia Sampler?
  • For ammonia installations in chemical, fertilizer, plastics, and petrochemical production
  • When safety and emission reduction are top priorities
  • For frequent quality control of water content (0.2–0.5%)
Read more on our blog

Swagelok offers more than grab sampling systems

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TechTalk Grab Sampling

A half-hour technical presentation. In this video, an expert shares his knowledge on a specific topic, with numerous practical examples, applications, and advice.

Ready for a safer and more efficient sampling system?

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